Fabrication Shops, Yards & Dry Docks


  1. Specialized Personnel: Our staff (engineers, fitters, welders, electricians etc. ) has experience in complex projects, including the use of exotic materials as well as complete process modules.
  2. Dock: We have direct water access, allowing us to deliver extra wide/heavy modules We can manage all the logistics, delivering CIF and DDP Incoterms.
  3. Geographical Locations in The Gulf of Mexico:  We are located near the main energy markets of Mexico, the United States, and the Caribbean, reducing the cost of transportation.
  4. Yard Assembly & Storage: Large  capacity to store equipment in our yards, delivering according to Jobsite  priorities We can assemble modules in our plants with imported parts to be exported with a possible tax advantage.

Our Yard Fabrication Shops & Drydocks

GC Van Dam Port Arthur , Tx.
GC VanDam, Galveston, Tx.
Corpus Christi (Harbor Island, Port Aransas)
La Victoria Shop, Aragua Vzla.
GC Van Dam Port Arthur , Tx.

OVERVIEW PORT ARTHUR  FACILITIES

  • Port Arthur Central yard: 21 acres
  • Port Arthur South Yard 7 acres
  • Drydock #1 200’ x 84’
  • Drydock # 5 275’ x 40’
  • Drydock #4 384’ x 90’

EQUIPMENT & CAPABILITIES

  •  CNC Plate cutting- (2ea)12’ X 40’ X 6” thickness
  •  400 Ton plate press break
  • Plate roll up to 5/8” thick
  • Plate shear up to 1/2”thick
  • Programmable sawing up to 24”
  • Pipe bending up to 6” diameter
  • Multi bank welding machines up to 400 Amps
  • Multiple overhead cranes
  • Submerged arc welding capacities
  • Hydrostatic testing up to 10,000 PSI
  • Onsite blasting and coatings
  • Rail material handling in between shops
  • Open ended shop access large projects
  • Multiple yard cranes (300 tons combined)
  • Fully staffed machine shop

GC VanDam, Galveston, Tx.

Galveston Yard has just over 100 acres with direct access to calm waters. The shipyard location is proximate to a world hub of refineries offering both easy access to Gulf Copper’s facilities & services.

GALVESTON FACILITIES

Galveston Yard has just over 100 acres

EQUIPMENT & CAPABILITIES

  • 350 ‘ x 200’ Dry Dock with 1800 ton capacity
  • CNC Plate cutting- (2ea)12’ X 40’ X 6” thickness
  • 1000 TON CNC plate press Break
  • CNC Plate roll up to 2-3/8” thick
  • Plate shear up to 3/4”thick
  • Programmable sawing up to 24”
  • CNC Pipe and Structural bending and forming
  • Multi bank welding machines up to 400 Amps
  • Multiple overhead cranes (30t comb. & 75t  )
  • Submerged arc welding, Semi-Automated welding
  • NDT, Hydrostatic testing up to 10,000 PSI
  • Onsite blasting and coatings
  • Open ended shop for extra-large projects
  • Multiple yard cranes
  • In House Welding school
  • Electrical Repairs, Mechanical Repairs
  • Scaffolding
  • Tank Cleaning/ Environmental

GALVESTON OPERATIONS

  • 100+ acre facility on Pelican Island – 9 miles from sea buoy
  • Operating one large drydock approx. 25.000 ton capacity (350 x 225 ft.)
  • 4.000 + feet or pier space at 25 to 35 feet of water depth
  • New fabrication facility with large plasma table, plate roll and press brake
  • Current level of production personnel – 400. Previously work to a maximum of 1.200 people.
  • Administrative staff – 40 people

Corpus Christi (Harbor Island, Port Aransas)

CORPUS CHRISTI FACILITY

  • 219 acre facility located less than 3 NM from the Gulf of Mexico.
  • 100 acres of stabilized land for cargo operations and storage.
  • 3,700 linear feet of bulkhead frontage
  • 20,000 square feet of covered storage
  • Water depths from 20-36 feet MLLW along bulkhead
  • Located on alternate route of the Intracoastal Waterway and Corpus Christi Ship Channel

La Victoria Shop, Aragua Vzla.

AREAS AND CAPACITY FOR FABRICATION

Covered Area (Shop, Warehouse ) : 355,209 Sqf. ( 33,000 m2)

Yard (Uncovered area):                   430,556 Sqf. (40,000 m2)

WORKSHOP CAPACITY

Depends on our product mix, with one million man-hours year maximum per shift, have a nominal capacity of 15,000 metric tons per year per shift.

CRANE CAPACITY

Overhead cranes : 28 cranes ( 10 ~ 20 Metric Tons cap)

Crawler cranes:      2 Cranes (45 Metric Tons cap.

FABRICATION EQUIPMENT AVAILABLE

“Z” Profile Roll Former
“Z” Profile Roll Former
Beam & Angle Punching Line
Beam & Angle Punching Line
CNC Plasma Cutting “Lincoln -Torchmate”
CNC Plasma Cutting “Lincoln -Torchmate”
CNC Plasma Cutting table 14,84 m Long x 3 m wide
CNC Plasma Cutting table 14,84 m Long x 3 m wide
CNC Plasma Cutting
CNC Plasma Cutting
Cutting, Punching & Drilling Facilities
Cutting, Punching & Drilling Facilities

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